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    Shenzhen CosmicLaw Environmental Technology Co., Ltd.‌‌    Established in 2016 and headquartered on the 13th Floor, Building 9, No. 2 Jinlong Avenue, Baolong Community, Baolong Street, Longgang District, Shenzhen, we are a high-tech environmental protection enterprise specializing in wastewater treatment, pure water production systems, exhaust gas treatment equipment, MBR membranes, and RO membranes.    Equipped with internationally advanced fully automated MBR membrane production lines and state-of-the-art manufacturing facilitie...

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Ultrafiltration Membrane Maintenance: 5 Expert Protocols to Triple Service Life‌ ‌Introduction

Keywords: Ultrafiltration membrane maintenance, chemical cleaning protocols, flux recovery techniques, predictive maintenance solutions, industrial water treatment

Source: 乾元环境    Author : 乾元环境   Date: April-26-2025 Visits: 103

According to ESAI Membrane Technology Report 2023, properly maintained UF systems achieve 85% cost-efficiency improvement. This guide reveals maintenance frameworks adopted by Fortune 500 manufacturers, compliant with ISO 23447:2021 standards.


I. Lifecycle Management System

1. Commissioning Phase Protocol

  • ● Execute "3-stage ramp-up": Maintain 60% flux for first 24hrs with precise temperature control (20±2℃)

  • ● Case Study: Petrochemical plant reduced membrane replacement costs by 33% using this method

2. Operational Monitoring Essentials

  • ● Feedwater criteria: Turbidity ≤0.5NTU, SDI15<3, TOC<3ppm

  • ● Smart backwash adjustment: Implement IoT-enabled controllers responding to TMP fluctuations

3. Preservation Strategies

  • ● Short-term shutdown: Daily air-water mix backwash (0.12MPa, 1.8m³/h)

  • ● Long-term storage: Preserve with 1% sodium metabisulfite solution, monthly pH monitoring

  • UF


II. Advanced Cleaning Methodology

Physical Cleaning Matrix

MethodParametersApplication
Air Scouring0.15MPa + 150% fluxBiofilm removal
Reverse Flush0.75bar vacuumParticle occlusion
Thermal Rinse45℃ circulationLipid contaminants
Mechanical ScrubbingNylon brushSurface scaling

Chemical Cleaning Algorithm

  1. ● Organic Fouling → Alternating 0.3% NaOH/NaClO

  2. ● Inorganic Scaling → 3% Citric Acid (pH2.3)

  3. ● Biofouling → 800ppm Peracetic Acid Shock

Implementation case: 89% flux recovery rate achieved in desalination plant


III. Digital Transformation Toolkit

  • ● Install multi-parameter sensors: Real-time tracking of TMP, ΔP, flow asymmetry

  • ● Build chemical consumption database: Record cleaning agent dosage & efficacy

  • ● Predictive maintenance: Machine learning models forecast membrane lifespan (accuracy>92%)