Design Tools

Primary Electromechanical Calculator for MBR Membrane Systems

关键词:Sewage treatment equipment,MBR membrane (Membrane Bio-Reactor),Municipal wastewater treatment,Medical wastewater treatment,Laboratory wastewater treatment,Industrial wastewater treatment,Pure water

信息来源:乾元环境    作者:JustMrXu   发布日期:2025-04-07 浏览次数:39 次

‌(Please enter complete data as instructed, and we will calculate the essential parameters for the effluent pump, blower, and sludge recirculation pump.)
 

Installation criteria for corrugated flat-sheet membrane systems:

  1. Single-layer membrane element limit‌:

    • Maximum ‌56 membrane elements‌ per single-layer installation
      (Definition: "Single layer" refers to vertically stacked elements within one membrane unit)

  2. Membrane unit capacity formula‌:

    Total elements per unitn(number of layers)×56

    (Typical layer range: 1n6, validated by ANSI/ASME B31.3 axial load limits)

  3. Process gallery configuration‌:

    • Maximum ‌10 membrane units‌ per process gallery
      (Gallery width must satisfy: Wgallery1.5×Wunit for CIP access)

    For corrugated flat-sheet membrane modules:‌
    • Layer 1 module frame‌: Effective water depth: 1.8~2.2m (typically used in small-scale equipment)
    • Layer 2 module frame‌: Effective water depth: 2.4~2.8m (commonly applied in integrated wastewater treatment units)
    ‌• Layer 3 module frame‌: Effective water depth: 3.2~3.6m
    ‌• Layer 4 module frame‌: Effective water depth: 4~4.5m (Layer 3-4 mainly for municipal wastewater projects)
    ‌• Layer 5 module frame‌: Effective water depth: 4.8~5.4m
    ‌• Layer 6 module frame‌: Effective water depth: ≥5.6m (Layer 5-6 suited for space-constrained industrial wastewater or specialized projects)


Membrane Type:‌(For both curtain membrane modules and corrugated flat-sheet membranes, a single module frame can accommodate a maximum of 60 membrane panels per layer.)
   
Daily Water Treatment Capacity:(m³/day)

Daily Operation Duration:(hour/day)
 
‌Design Flux:(LMH, Domestic Wastewater:‌ 18~22,‌Industrial Wastewater:‌ 12~15,‌Chemical/Pig Farming Wastewater or Landfill Leachate:‌ 8~12) 

Membranes Installed:(PCSWhen using theMBR Membrane Useage Calculator Tool to determine the number of modules, if the calculated quantity is an odd number, it is recommended to add 1 module to input an even number.) 

Specific Aeration Demand:(Nm³/m²·h,  Consider the requirements of the entire WWTP, ‌Curtain-type Membrane‌: 75~150; Corrugated Flat-sheet Membrane‌:80~120) 

‌Sludge Return Ratio‌:(‌Curtain-type Membrane‌:2~3; Corrugated Flat-sheet Membrane‌:2~4)

                                           

‌Calculation Results for Key Electrical Equipment Parameters of the Membrane System:‌